While metal detection, X-ray and conventional machine vision inspection are widely used as part of HACCP principles to detect physical contaminants on food production lines, they each have their limitations:
Metal detection concentrates on the identification of metal contaminants while
X-ray inspection is only effective if there is a sufficient difference in density between the contaminant and the product being inspected.
Conventional machine vision systems look for contaminants based on parameters such as size, shape and colour.
Hyperspectral imaging, however, combines spectroscopical analysis with machine vision to allow images to be colour coded according to the chemical composition of the materials being imaged. In this way, both organic and anorganic contaminants can be readily identified by a single system.
The capabilities of hyperspectral imaging are can be illustrated using this example of confectionery products. The jelly beans shown on in the image (1) contain several non-metallic foreign bodies. These have different shapes and colours but similar density to the confectionery itself, making them difficult to identify by conventional methods.
Hyperspectral imaging, however, readily reveals them. The jelly beans have the same chemical composition and show as green, while the contaminants have a different chemical composition and are shown clearly in red (image 2). The hyperspectral image is acquired into machine vision software for colour sorting and traditional measurements.
The principle of chemical colour imaging is based on spectroscopically analysing the infrared wavelengths of light from the object in real time. This gives a ‘chemical fingerprint’ of the materials being imaged. Each chemical component identified can be colour coded in the image. In this way, chemical differences in similar looking materials can be identified. Similarly, chemically identical materials in different looking objects can be determined. A spectrograph is needed to sort the light reflected from the sample into its constituent wavelengths. An IR-sensitive sensor then acquires an image from the sample at each of these wavelengths. These images are combined to form a three-dimensional hyperspectral data cube which can contain very large volumes of data.
The CVS HyperInspect system from STEMMER IMAGING has all of these necessary components built into a fully functional system to meet the particular requirements of the application. The system also includes flexible, high-speed data processing software to extract data from the data cube and produce the colour coded image. Images can be further processed and analysed using the powerful machine vision software that is also included.
By simplifying the whole process, CVS HyperInspect has opened up applications in a multitude of other industries as well, including pharmaceutical and packaging. Many packaging materials are transparent to the infrared light used in the technique. This means that materials can still be differentiated chemically, even through the packaging.
Attend one of our training opportunities and learn more about technical background and components: